我有洗瓶機圖紙。?
目標如下
:
洗瓶機
增加洗瓶機的生產產量及整條包
裝線的生產效率
控制並降低在生產中水和堿液的
消耗量
控制並降低洗瓶機洗出的臟瓶量
1
洗瓶機
洗瓶機的用途是從玻璃瓶中去處：
1?、?所有的臟物及啤酒殘留液
2.?
3.?
細菌、黴斑及酵母
標紙及標漿
最終在洗瓶機出口處排出的玻璃瓶
應該是涼的、
無菌的及明亮的玻璃瓶
裝酒機灌裝
,?且可適用於
2
BOTTLE?WASHING?
洗瓶機
To?effectively?wash?bottles?four?main?issues?must?be?satisfied?and?controlled:
為有效地進行洗瓶，滿足並控制下列四點問題：
1.Temperature.The?temperature?control?of?the?NaOH?solutions?and?warm?water?tanks
溫度
2.Time.
時間
.?堿液和溫水槽的溫度控制
The?speed?of?the?washer?and?therefore?the?time?the?bottles?are?exposed?to?the?cleaning?process
.?洗瓶機的運轉速度和玻璃瓶和各清洗工藝的接觸時間
3.NaOH.?The?%?strength?of?both?NaOH?and?the?necessary?additives
堿液
.?堿液和所需的添加劑的濃度
4.Scrubbing?action.?The?physical?action?of?the?various?internal?and?external?bottle?sprays
擦洗動作
.瓶內和瓶外的各種噴洗的物理動作
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1.?Bottle?Pre-rinse?tank
瓶預浸槽
2.?#?1?NaOH?soak?tank
1?號堿液浸泡槽
3.?#?2?NaOH?soak?tank
2?號堿液浸泡槽
4.?#?3?NaOH?soak?tank
3?號堿液浸泡槽
5.?Label?removal?sprays
除標噴淋
6.?Label?extractor
商標提取器
7.?Internal?NaOH?sprays
堿液內噴淋
8.?Heat?exchangers
熱交換器
9.?Internal?hot?water?sprays
熱水內噴淋
10.?Internal?warm?water?sprays
溫水內噴淋
11.?External?cold?water?sprays
清水外噴淋
12.?Internal?city?water?sprays
清水內噴淋
4
To?effectively?wash?a?bottle?four?main?issues?must?be?satisfied:
為有效地進行洗瓶，必須滿足下列四點問題：
1.?Temperature?.?Heat,?together?with?the?time?and?NaOH,?is?necessary?to?achieve?the?germicidal?cleaning?of?the?bottle?
溫度
.
熱量、時間與堿液是產生無菌凈瓶的基本因素
Temperatures?must?be?controlled?during?heating?and?cooling?of?the?bottles.?Thermal?shock?will?damage?the?bottles
必須控制溫度上升與下降時所產生的熱擊現象
否則會損壞玻璃瓶
Temperatures?>?82?0?C?will?bake?on?any?mould?that?is?present?in?the?bottle
溫度在?>82?0?C?時?,高溫會加熱玻璃瓶內的黴斑
使黴斑滯留在瓶壁內
Temperatures?<?76?0?C?together?with?NaOH?<?1%?will?not?clean?dirty?bottles
溫度在
<760?C?及堿液濃度
<?1%?時?,會洗不凈玻璃瓶
Discharged?bottles?are?cool?to?touch
洗瓶機排出口處的玻璃瓶手感應該是涼的
5
To?effectively?wash?a?bottle?four?main?issues?must?be?satisfied:
為有效地進行洗瓶，必須滿足下列四點問題：
2.?Time.
時間
The?time?required?for?the?bottles?to?be?exposed?to?temperature,?NaOH?and?pressure?sprays
.?與瓶體接觸所需的溫度、堿液和壓力噴淋的時間
The?bottles?require?time?to?heat?up?to?the?specified?temperatures?and?cool?down?ready?for?filling?with?beer玻璃瓶需要時間來加熱及降溫到特定的溫度
以滿足到裝酒機處的灌裝要求
Time?for?the?NaOH?to?penetrate?and?remove?the?label?and?glue?from?the?bottle堿液需要時間來浸透標紙和溶解標漿
Time?for?the?sprays?inside?the?bottle?to?remove?the?dirt?and?mould?噴淋水需要時間來去除玻璃瓶內的臟物和黴斑
Time?for?the?bottles?and?bottle?carriers?to?drain?off?the?NaOH?solution?before?the?next?treatment?sectionand?time?to?fully?drain?the?final?rinse?water?before?discharging?from?the?washer
在進入到下壹個浸泡區
以及玻璃瓶排出洗瓶機前
玻璃瓶排出後清水噴淋水所需的總的排水時間
,玻璃瓶和載瓶架所需的排堿液時間
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3.?NaOH.
To?effectively?wash?a?bottle?four?main?issues?must?be?satisfied:
為有效地進行洗瓶，必須滿足下列四點問題：
Together?with?temperature?and?time?NaOH?is?required?to?sterilise?the?bottles
堿液
.?包括溫度和時間
,玻璃瓶需要堿液對玻璃瓶進行無菌處理
Benefits?of?NaOH.?堿液的益處-?NaOH?is?an?aggressive?alkali?that?reacts?with?soils?to?form?soluble?salts
堿液是壹種能與臟物發生反應的侵蝕性堿
從而分解出溶解鹽
Ddisadvantages?of?NaOH堿液的缺陷
-?NaOH?has?no?soil?suspending?power.?The?insoluble?compounds?will?redeposit?on?the?bottle?and?in?the?washer
堿液對臟物無懸浮力
洗瓶機內
.溶解成分將會重新沈澱在玻璃瓶內及
-?NaOH?is?difficult?to?rinse?from?the?bottle?without?additives
未添加添加劑的堿液不容易從玻璃瓶內清洗掉
-?NaOH?does?not?prevent?the?formation?of?scale
堿液不會預防垢的生成
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3.
To?effectively?wash?a?bottle?four?main?issues?must?be?satisfied:
為有效地進行洗瓶，必須滿足下列四點問題
NaOH?plus?additives?往堿液內添加添加劑
Benefits?of?additives:-?Controls?the?foam?in?the?NaOH?tanks
添加劑的益處
:控制堿槽的起沫現象
-?Ccontrols?the?scale?formation?on?the?bottle?carriers?and?warm?water?sections
控制載瓶架和溫水區的結垢現象
-?Suspends?solids?in?the?solution
溶液內的懸浮臟物
-?Reduces?the?time?required?to?clean?the?bottle
降低所需的清潔玻璃瓶的時間
-?Improves?the?final?rinsing?of?the?bottle
改善後清水噴淋處玻璃瓶的清潔度
-?Prevents?the?scale?formed?by?label?paper?containing?aluminum?
預防由於含有鋁的標紙而形成的結垢現象
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To?effectively?wash?a?bottle?four?main?issues?must?be?satisfied:
為有效地進行洗瓶，必須滿足下列四點問題：
4.?Scrubbing?action.?The?jetting?inside?and?outside?the?bottle?giving?the?rubbing?action?to?remove?soil
擦洗動作
.?玻璃瓶內、外的噴淋水的噴淋會產生擦洗
動作?,從而去除臟物
Alignment?of?the?sprays?with?the?mouth?of?the?bottle?is?essential?to?effectively?remove?dirt?and?mould?from?the?inside?the?bottle
非常有必要校正噴嘴的位置
從而有效地去除玻璃瓶內的臟物和黴斑
,使其對準玻璃瓶瓶口
The?sprays?entering?the?inside?the?bottle?gives?an?equal?heating?and?cooling?to?the?bottleand?will?reduce?the?thermal?shock?to?the?bottles
進入到玻璃瓶內的噴淋水會給予瓶體同樣能量來加熱
和降溫瓶體
,從而降低熱擊現象發生的頻次
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To?effectively?wash?a?bottle?four?main?issues?must?be?satisfied:
為有效地進行洗瓶，必須滿足下列四點問題：
4.?Scrubbing?action.
擦洗動作
.
It?is?essential?to?ensure?that?the?pump?filter?screens?are?always?clean
非常有必要將泵過濾網始終保持清潔狀態
Spray?nozzles?must?be?checked?on?a?regular?frequency?to?ensure?that?they?are?not?blocked?or?missing
必須以壹定的頻次檢查噴嘴狀態以確保噴嘴
未被堵塞或者丟失
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1.?Bottle?Pre-rinse?tank
瓶預浸槽
2.?#?1?NaOH?soak?tank
1?號堿液浸泡槽
3.?#?2?NaOH?soak?tank
2?號堿液浸泡槽
4.?#?3?NaOH?soak?tank
3?號堿液浸泡槽
5.?Label?removal?sprays
除標噴淋
6.?Label?extractor
商標提取器
7.?Internal?NaOH?sprays
堿液內噴淋
8.?Heat?exchangers
熱交換器
9.?Internal?hot?water?sprays
熱水內噴淋
10.?Internal?warm?water?sprays
溫水內噴淋
11.?External?cold?water?sprays
外清水噴淋
12.?Internal?city?water?sprays
內清水噴淋
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BOTTLE?WASHING?-?FOAM?(1)洗瓶機
Foam?is?the?#?1?enemy?of?effective?bottle?washing
泡沫是洗瓶機有效進行洗瓶的頭號敵人
-?泡沫
The?pumps?pump?air?with?the?NaOH?solution?and?the?bottles?will?not?be?internally?cleaned.?
Fluctuating?pressure?gauges?indicate?air?is?present.
如果泵出的堿液內混有空氣?,將使瓶子內部得不到徹底的清洗
壓力表壓力指針的波動表明出現了這種情況
Excessive?foam?from?the?label?extractors?will?carry?out?NaOH?with?the?foam?contributing?to?high?NaOH?usage?and?pollution
商標提取器排出的泡沫越多
這會導致堿液消耗量的增加和汙染的環境
,帶出堿液也就越多
Foam?will?increase?the?liquid?carry?over?on?the?bottles?and?carriers?into?the?next?compartments?and?contaminate?the?final?rinse?sections?with?NaOH?.
泡沫會增加瓶體上所攜帶的液體量
最終造成後清洗噴淋水被堿液汙染現象的發生
,並隨瓶子進入下壹個槽區
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BOTTLE?WASHING?-?FOAM?(2)洗瓶機
Foam?is?the?#?1?enemy?of?effective?bottle?washing
泡沫是洗瓶機有效進行洗瓶的頭號敵人
-?泡沫
Foaming?will?contribute?to?the?break?up?of?label?paper?because?of?the?delay?in?removing?the?labels?from?the?washer.The?pulped?labels?will?block?the?filter?screens?and?spray?nozzles?in?the?washer
商標滯留在洗瓶機內部的時間過長時
泡沫會使標紙破碎
,標漿會堵塞洗瓶機的濾網和噴嘴
The?labels?will?settle?on?top?of?the?foam?in?the?compartments?and?not?sink?to?allow?the?label?extractors?to?remove?the?labels?from?the?washer.
商標會滯留在各槽區泡沫層上部
而不是沈在底部被洗瓶機的商標提取器除掉
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BOTTLE?WASHING?-?FOAM?(3)洗瓶機
Foam?is?the?#?1?enemy?of?effective?bottle?washing
泡沫是洗瓶機有效進行洗瓶的頭號敵人
Possible?causes?of?foam?formation:
產生泡沫的可能性原因
Blocked?pump?filters?and/?or?blocked?spray?nozzles?(high?pump?pressure)?will?make?foam.泵過濾器濾網堵塞和?/?或噴嘴堵塞（泵壓力過高）將產生泡沫
Leaking?heat?exchangers?or?steam?condensate?piped?into?the?main?soak?compartment.?熱交換器滲漏或蒸汽冷凝水進入到主槽區
When?the?NaOH?solution?is?<?50?0?C,?during?the?warm?up?period,?foaming?will?occur.當堿液溫度低於?50度時
在加熱過程中會產生出泡沫
-?泡沫
The?addition?of?good?quality?NaOH?additives?is?essential?for?consistently?clean?bright?bottles,?the?reduction?of?foam?and?scale?inside?the?bottle?washer.
對總是能夠洗出的明亮玻璃瓶和減少洗瓶機內存在的泡沫和
垢來說
,添加質量優良的堿液添加劑是非常有必要的
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BOTTLE?WASHING?-?SCALE
The?problems?with?scale?formation:
結垢的問題：
洗瓶機
-?結垢
Scale?increases?NaOH?usage?due?to?NaOH?solution?sticking?to?the?bottle?carriers?and?pockets?and?carrying?over?to?the?next?tank.
由於堿液會滯留在載瓶鬥與載瓶架上
到下壹個槽區?,這樣載瓶鬥與載瓶架上結垢現象會增加
堿的耗用量
,而其會循環進入
Scale?promotes?bacteria?growth?in?the?warm?water?sections?with?the?possibility?of?contributingto?the?sour?taste?in?the?bottled?beer.
結垢現象會促進細菌在溫水區滋生現象的發生
且有可能造成品酒的酸味
Scale?blocks?pumps?and?spray?nozzles結垢現象會將泵和噴嘴堵塞
De-scaling?of?the?warm?water?sections?and?pumps?is?expensive,?time?consuming,?a?safety?hazardand?damages?the?equipment.
對溫水區和泵進行除垢的費用高昂
安全和容易對設備造成損害等隱患
,且存在耗時、
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BOTTLE?WASHER?-?CAUSTIC?USAGE?
(1)
洗瓶機
-?堿消耗量
Most?single?end?bottle?washers?are?able?to?wash?140?000?bottles?for?every?M
in?the?soak?tanks?before?the?NaOH?solution?has?to?be?disposed?of.?
在排放掉堿液之前，大多數單端出口洗瓶機浸泡槽
內的每立方米堿液能夠清洗?140?000個瓶子
Excessive?NaOH?usage?is?caused?by:
堿液消耗量過高是由下列原因引起的：
Disposing?of?the?NaOH?solution?before?it?is?necessary?wastes?water?and?NaOH.
在有必要排放廢水與廢堿之前?,提前排放堿液
3?of?NaOH?solution?
Running?the?machine?above?design?speed.洗瓶機的運行速度高於設計速度
Foaming?within?the?washer.洗瓶機內有泡沫
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BOTTLE?WASHER?-?CAUSTIC?USAGE?
Excessive?NaOH?usage?is?caused?by:
堿液消耗量過高是由下列原因引起的
(2)
洗瓶機
-?堿消耗量
Running?the?NaOH?concentration?greater?than?specification洗瓶機內堿液濃度大於標準要求的堿液濃度
Scaled?bottle?carriers?and?pockets.載瓶架、載瓶鬥結垢
Labels?containing?aluminium.?Aluminium?will?neutralise?NaOH標紙中含有鋁
,鋁會中和堿液
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BOTTLE?WASHER?-?WATER?USAGE
洗瓶機
-?耗水量
To?rinse?with?each?bottle?0.35?to?0.?65?liters?of?city?water?is?required.?
For?a?washer?running?at?22?000?BPH?this?is?8?to?14?tons?of?water?/?hour
清洗每壹個玻璃瓶的耗水量為
22?000瓶?/?每小時包裝線的耗水量為
Excessive?water?usage?is?caused?by:
耗水量過高是由下列原因引起的：
Leaking?water?valves?that?fill?the?various?tanks.?各槽區供水閥門泄漏
0.35－?0.65升
8－?14噸
Final?internal?spray?nozzles?larger?than?manufacturers?specification.?(2?mm).後清水噴淋噴嘴內徑比廠家標準大?(2毫米
Final?rinse?water?pressure?reducing?valve?set?too?high(?0.08?-?0.12?Mpa))?
後清水噴淋壓力調節閥設置過高
When?the?machine?stops,?the?final?rinse?sprays?must?also?stop?洗瓶機停機時?,後清水噴淋也必須停止噴淋動作
(0.08?-?0.12?Mpa)
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Hand?Valve
手動閥
Fresh?Water
凈水
Pump?filter?screen?inserted?here
泵的濾板在此插入
25?mm?pipe?with?water?spray?holes?drilled?in?to?flush?off?the?dirty
filter?screen.
直徑為?25mm?的噴水管
噴水孔朝向濾板
沖洗上面的臟物
Hand?Rails
走臺護欄
Stainless?Steel?box?bigger?than?the?filter?screens?to?
be?cleaned
不銹鋼沖洗箱，
寬度大於濾板寬度
Dirt?and?water?
out
排汙口
Bottle?washer?pump?filter?screen?cleaning?box
洗瓶機泵濾板清洗箱
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ISSUES?EFFECTING?THE?PERFORMANCE?OF?BOTTLE?WASHING?MACHINES
影響洗瓶機性能的泡沫問題
Issues?effecting?performance?
影響性能的問題
Contributing?causes:
由下列因素造成：
1.1?Poorly?formulated?NaOH?
and?
additives.?
Reasons?and?comments
原因及意見
The?pumps?pump?air?with?the?NaOH?solution?and?the?
bottles?will?not?be?internally?cleaned.?Fluctuating?pressure?
gauges?indicate?air?is?present.?
泵打出的帶有堿液的空氣及瓶內得不到清洗，不穩定的壓
力表表明有空氣存在。
劑。
配比不合格的
NaOH?及添加
The?labels?will?settle?on?top?of?the?foam?in?the?
compartments?and?not?sink?to?allow?the?label?extractors?to?
1.2?Leaking?pump?glands.?
泵密封處滲漏。
1.3Leaking?heat?exchangers.?
熱交換器滲漏。
1.4?Temperatures?<500?C.?
溫度小於?50?℃
remove?them?from?the?machine.?
商標會停留在泡沫上而不是沈在底部被除掉。
Foaming?will?contribute?to?the?break?up?of?label?paper?
because?of?the?delay?in?removing?them?from?the?machine.?
由於除商標耽閣，泡沫會使標紙破碎。
During?the?warm?up?period?and?the?NaOH?solution?is?
<500C?foaming?will?occur.?
在加熱過程中，?NaOH?溶液小於?50?度，會形成泡沫。
Presence?of?foam?increases?the?carbonate?level?much?faster?
by?absorbing?CO2.
泡沫使鈣含量增加，比吸收的?CO2?使鈣含量增加快得多。
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ISSUES?EFFECTING?THE?PERFORMANCE?OF?BOTTLE?WASHING?MACHINES
影響洗瓶機性能的泡沫問題
Issues?effecting?performance?
影響性能的問題
1.5?Steam?condensate?piped?
into?the?main?soak?
Reasons?and?comments
原因及意見
Excessive?foam?from?the?label?extractors?will?carry?out
NaOH?with?it?contributing?to?waste?and?pollution?
compartment.
來自除標系統的過量泡沫帶出
NaOH?，因而導致浪費和汙染
蒸汽冷凝水回到主堿槽內。
1.6High?pump?pressures.?
泵壓力過高。
1.7Blocked?pump?filters?and?
spray?
nozzles.?
泵過濾器及噴嘴阻塞。
Foam?will?increase?the?liquid?carry?over?on?the?bottles?and?
carriers?into?the?next?compartments?and?so?contaminate?the?
final?rinse?sections?with?NaOH.?
泡沫會使液體殘留在瓶上，隨載瓶架進入下壹個槽內，進而
NaOH?汙染清水噴淋。
Condensate?discharged?into?the?solution?will?flash?into?steam?
and?aerate?the?solution.?Better?to?send?the?condensate?to?
waste?or?better?still?to?return?to?the?boiler?house?if?it?is?not?
contaminated?with?NaOH.?
排入堿液中的冷凝水會形成蒸汽而使溶液中形成泡沫。如果
冷凝水沒被?NaOH?汙染的話，最好回收到鍋爐房。
The?label?extractors?are?not?as?effective?when?foam?is?
present.?
有泡沫時，除標系統不能有效地工作。
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我有原始的PDF文件，妳要的話我可以發與妳